A review on structural response and energy absorption of sandwich structures with 3D printed core
Document Type : Review Paper
Authors
Mechanical Engineering Department, Engineering Faculty, Imam Hossein Comprehensive University, Tehran, Iran
Abstract
Sandwich structures are widely used in many industries such as marine& submarine, aerospace, automobiles and etc due to its lightweight nature, high bending stiffness, high fatigue resistance and ability to absorb energy. However, the investigations into sandwich structures with 3D printed core are limited in number. These structures can create a meta material behavior with the change of geometry which leads to negative poison ratio of core. Hence, in this article, investigations into sandwich structures with 3D printed core under various loading for comparing their structural responses have been reviewed in detail. Different shapes of 3D printed cores have been reviewed and their specifications are discussed.
Keywords
Main Subjects
[1] S. H. Huang, P. Liu, A. Mokasdar, L. Hou, Additive manufacturing and its societal impact: a literature review, J The International journal of advanced manufacturing technology, Vol. 67, pp. 1191-1203, 2013.
[2] S. Dhinesh, P. S. Arun, K. K. Senthil, A. Megalingam, Study on flexural and tensile behavior of PLA, ABS and PLA-ABS materials, J Materials Today: Proceedings, Vol. 45, pp. 1175-1180, 2021.
[3] S. Mollaei, M. Babaei, K. Asemi, Torsional buckling of functionally graded graphene reinforced composite laminated cylindrical panel, J Archive of Applied Mechanics, Vol. 93, No. 2, pp. 427-435, 2023.
[4] M. Khatoonabadi, M. Jafari, F. Kiarasi, M. Hosseini, M. Babaei, K. Asemi, Shear buckling response of FG porous annular sector plate reinforced by graphene platelet subjected to different shear loads, J Journal of Computational Applied Mechanics, Vol. 54, No. 1, pp. 68-86, 2023.
[5] F. Kiarasi, M. Babaei, K. Asemi, R. Dimitri, F. Tornabene, Free vibration analysis of thick annular functionally graded plate integrated with piezo-magneto-electro-elastic layers in a hygrothermal environment, J Applied Sciences, Vol. 12, No. 20, pp. 10682, 2022.
[6] M. babaei, F. Kiarasi, M. S. Tehrani, A. Hamzei, E. Mohtarami, K. Asemi, Three dimensional free vibration analysis of functionally graded graphene reinforced composite laminated cylindrical panel, Part L: Journal of Materials: Design and Applications. 2022;236(8):1501-1514, Vol. 236, No. 8, pp. 1501-1514, 2022.
[7] F. Kiarasi, A. Asadi, M. Babaei, K. Asemi, M. Hosseini, Dynamic analysis of functionally graded carbon nanotube (FGCNT) reinforced composite beam resting on viscoelastic foundation subjected to impulsive loading, Journal of Computational Applied Mechanics, Vol. 53, No. 1, pp. 1-23, 2022.
[8] M. Babaei, F. Kiarasi, S. M. Hossaeini Marashi, M. Ebadati, F. Masoumi, K. Asemi, Stress wave propagation and natural frequency analysis of functionally graded graphene platelet-reinforced porous joined conical–cylindrical–conical shell, Waves in Random and Complex Media, pp. 1-33.
[9] F. Kiarasi, M. Babaei, P. Sarvi, K. Asemi, M. Hosseini, M. Omidi Bidgoli, A review on functionally graded porous structures reinforced by graphene platelets, Journal of Computational Applied Mechanics, Vol. 52, No. 4, pp. 731-750, 2021.
[10] T. Li, L. Wang, Bending behavior of sandwich composite structures with tunable 3D-printed core materials, Composite Structures, Vol. 175, pp. 46-57, 2017.
[11] C. Peng, K. Fox, M. Qian, H. Nguyen-Xuan, P. Tran, 3D printed sandwich beams with bioinspired cores: Mechanical performance and modelling, Thin-Walled Structures, Vol. 161, pp. 107471, 2021.
[12] Z. Liu, H. Chen, S. Xing, Mechanical performances of metal-polymer sandwich structures with 3D-printed lattice cores subjected to bending load, Archives of Civil and Mechanical Engineering, Vol. 20, pp. 1-17, 2020.
[13] G. D. Goh, S. J. C. Neo, V. Dikshit, W. Y. Yeong, Quasi-static indentation and sound-absorbing properties of 3D printed sandwich core panels, Journal of Sandwich Structures & Materials, Vol. 24, No. 2, pp. 1206-1225, 2022.
[14] C. Lu, M. Qi, S. Islam, P. Chen, S. Gao, Y. Xu, X. Yang, Mechanical performance of 3D-printing plastic honeycomb sandwich structure, International Journal of Precision Engineering and Manufacturing-Green Technology, Vol. 5, pp. 47-54, 2018.
[15] S. Ghannadpour, M. Mahmoudi, K. H. Nedjad, Structural behavior of 3D-printed sandwich beams with strut-based lattice core: Experimental and numerical study, Composite Structures, Vol. 281, pp. 115113, 2022.
[16] İ. K. Türkoğlu, H. Kasım, M. Yazıcı, Experimental investigation of 3D-printed auxetic core sandwich structures under quasi-static and dynamic compression and bending loads, International Journal of Protective Structures, Vol. 14, No. 1, pp. 63-86, 2023.
[17] X. Zhou, J. Li, C. Qu, W. Bu, Z. Liu, Y. Fan, G. Bao, Bending behavior of hybrid sandwich composite structures containing 3D printed PLA lattice cores and magnesium alloy face sheets, The Journal of Adhesion, Vol. 98, No. 11, pp. 1713-1731, 2022.
[18] N. K. Choudhry, S. R. Bankar, B. Panda, H. Singh, Experimental and numerical analysis of the bending behavior of 3D printed modified auxetic sandwich structures, Materials Today: Proceedings, Vol. 56, pp. 1356-1363, 2022.
[19] M. Ali, S. Batai, Bending behavior of sandwich composite structures of 3D-printed materials, in Proceeding of, Springer, pp. 281-287.
[20] M. Gunasegeran, P. Edwin Sudhagar, Free and forced vibration analysis of 3D printed bioinspired sandwich beam using HSDT: Numerical and experimental study, Polymer Composites, Vol. 43, No. 6, pp. 3659-3677, 2022.
[21] S. Hou, T. Li, Z. Jia, L. Wang, Mechanical properties of sandwich composites with 3d-printed auxetic and non-auxetic lattice cores under low velocity impact, Materials & Design, Vol. 160, pp. 1305-1321, 2018.
[22] R. Hedayati, A. Yousefi, M. Bodaghi, Sandwich structures with repairable cores based on truncated cube cells, Composites Part B: Engineering, Vol. 243, pp. 110124, 2022.
[23] A. I. Indreș, D. M. Constantinescu, O. A. Mocian, Bending behavior of 3D printed sandwich beams with different core topologies, Material Design & Processing Communications, Vol. 3, No. 4, pp. e252, 2021.
[24] Y. Cao, X. Geng, H. Han, Y. Lu, J. Wang, C. Zhao, Experimental and numerical investigation on the buckling of 3D printed sandwich structure with lattice core, Journal of Sandwich Structures & Materials, Vol. 24, No. 6, pp. 1923-1940, 2022.
[25] S.-Y. Jhou, C.-C. Hsu, J.-C. Yeh, The dynamic impact response of 3D-printed polymeric sandwich structures with lattice cores: Numerical and experimental investigation, Polymers, Vol. 13, No. 22, pp. 4032, 2021.
[26] Z. Guo, G. Hu, J. Jiang, L. Yu, X. Li, J. Liang, Theoretical and experimental study of the vibration dynamics of a 3D-printed sandwich beam with an hourglass lattice truss core, Frontiers in Mechanical Engineering, Vol. 7, pp. 651998, 2021.
[27] Y. Solyaev, A. Babaytsev, A. Ustenko, A. Ripetskiy, A. Volkov, Static and dynamic response of sandwich beams with lattice and pantographic cores, Journal of Sandwich Structures & Materials, Vol. 24, No. 2, pp. 1076-1098, 2022.
[28] Y. Duan, B. Du, X. Shi, B. Hou, Y. Li, Quasi-static and dynamic compressive properties and deformation mechanisms of 3D printed polymeric cellular structures with Kelvin cells, International Journal of Impact Engineering, Vol. 132, pp. 103303, 2019.
[29] G. Ye, H. Bi, L. Chen, Y. Hu, Compression and energy absorption performances of 3D printed Polylactic acid lattice core sandwich structures, 3D Printing and additive manufacturing, Vol. 6, No. 6, pp. 333-343, 2019.
[30] S. Chahardoli, Flexural behavior of sandwich panels with 3D printed cellular cores and aluminum face sheets under quasi-static loading, Journal of Sandwich Structures & Materials, Vol. 25, No. 2, pp. 232-250, 2023.
[31] H. TEWANI, D. BONTHU, H. BHARATH, M. DODDAMANI, P. PRABHAKAR, Dynamic Impact Resistance of Composite Sandwich Panels with 3-D Printed Polymer Syntactic Foam Cores, in Proceeding of.
[32] B. D. de Castro, F. de Castro Magalhães, J. C. C. Rubio, Numerical analysis of damage mechanisms for 3D-printed sandwich structures using a meshless method, Modelling and Simulation in Materials Science and Engineering, Vol. 30, No. 5, pp. 055003, 2022.
[33] H. Y. Sarvestani, A. Akbarzadeh, A. Mirbolghasemi, K. Hermenean, 3D printed meta-sandwich structures: Failure mechanism, energy absorption and multi-hit capability, Materials & Design, Vol. 160, pp. 179-193, 2018.
[34] H. Y. Sarvestani, A. Akbarzadeh, H. Niknam, K. Hermenean, 3D printed architected polymeric sandwich panels: Energy absorption and structural performance, Composite Structures, Vol. 200, pp. 886-909, 2018.
[35] H. Geramizadeh, S. Dariushi, S. J. Salami, Numerical and experimental investigation for enhancing the energy absorption capacity of the novel three-dimensional printed sandwich structures, Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, Vol. 235, No. 7, pp. 1622-1634, 2021.
[36] S. H. Siddique, P. J. Hazell, H. Wang, J. P. Escobedo, A. A. Ameri, Lessons from nature: 3D printed bio-inspired porous structures for impact energy absorption–A review, Additive Manufacturing, pp. 103051, 2022.
[37] C. J. Choudhari, P. S. Thakare, S. K. Sahu, 3D printing of composite sandwich structures for aerospace applications, in: High-performance composite structures: additive manufacturing and processing, Eds., pp. 45-73: Springer, 2021.
[38] Q. Ma, M. Rejab, M. M. Hanon, M. Idris, J. Siregar, 3D-Printed spherical-roof contoured-core (SRCC) composite sandwich structures for aerospace applications, in: High-Performance Composite Structures: Additive Manufacturing and Processing, Eds., pp. 75-91: Springer, 2021.
[39] S. K. Sahu, N. D. Badgayan, S. Samanta, P. Rama Sreekanth, Evaluation of cell parameter variation on energy absorption characteristic of thermoplastic honeycomb sandwich structure, Arabian Journal for Science and Engineering, Vol. 46, pp. 12487-12507, 2021.
[40] D. Wannarong, T. Singhanart, A Review of Sandwich Composite Structures with 3D Printed Honeycomb Cores, Engineering Journal, Vol. 26, No. 6, pp. 27-39, 2022.
)
Volume 54, Issue 4
December 2023Pages 623-644
- Receive Date: 08 April 2023
- Revise Date: 05 May 2023
- Accept Date: 09 May 2023